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(prHWY.com) November 2, 2012 - chennai, India -- An electric current is used to strike an arc between the base material and a consumable electrode rod or stick. The electrode rod is made of a material that is compatible with the base material being welded and is covered with a flux that gives off vapors that serve as a shielding gas and providing a layer of slag, both of which protect the weld area from atmospheric contamination.
The electrode core itself acts as filler material, making a separate filler unnecessary. The process is very versatile, requiring little operator training and inexpensive equipment. However, weld times are rather slow, since the consumable electrodes must be frequently replaced and because slag, the residue from the flux,
Mig welding machine manufacturers must be chipped away after welding. Furthermore, the process is generally limited to welding ferrous materials, though specialty electrodes have made possible the welding of cast iron, nickel, aluminium, copper and other metals. The versatility of the method makes it popular in a number of applications including repair work and construction.
Gas metal arc welding can be dangerous if proper precautions are not taken. Since GMAW employs an electric arc, welders wear protective clothing, including heavy leather gloves and protective long sleeve jackets, to avoid exposure to extreme heat and flames. In addition, the brightness of the
Mig welding machine manufacturers in chennai is a source of the condition known as arc eye, an inflammation of the cornea caused by ultraviolet light and, in prolonged exposure, possible burning of the retina in the eye. Conventional welding helmets contain dark face plates to prevent this exposure.
Like the first welding process, forge welding, some modern welding methods do not involve the melting of the materials being joined. One of the most popular, ultrasonic welding, The equipment and methods involved are similar to that of resistance welding, but instead of electric current, vibration provides energy input.
Welding metals with this process does not involve melting the materials; instead, the weld is formed by introducing mechanical vibrations horizontally under pressure. When welding plastics, the materials should have similar melting temperatures, and the vibrations are introduced vertically. Ultrasonic welding is commonly used for making electrical connections out of aluminum or copper, and it is also a very common polymer welding process.
For the first time Koshe Welding Pvt Ltd brings to Indian Market latest design technology in welding known as IGBT. welding machine manufacturers has superior arc performance with high energy efficiency. Our equipment are also light weight and portable unlike conventional technology which are heavy and difficult to port to site.
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